R&D & Manufacturing Capabilities
Pioneering high-energy-density semi-solid state pouch cells, automated precision stacking, and mission-grade battery management systems.
End-to-End Workflow
Cell Manufacturing Process
Micro-innovations across multiple production dimensions shorten custom sample delivery to 12–18 days—drastically faster than the 21–28 day industry standard.
12–18 Days Sample Lead Time
Rapid prototype turnarounds and responsive tooling significantly shorten custom pack validation cycles for global UAV developers.
Multi-Dimensional Innovation
From high-entropy cathode slurry formulation to laser stacking and high-vacuum baking, every stage is optimized for energy density.
High Pouch Cell Consistency
Automated precision slitting and intelligent pressure formation ensure near-zero internal resistance variation across multi-cell packs.
Quality Lifeline
Quality Management System
Regarded as our core lifeline from inception, our manufacturing practices adhere to and exceed stringent international aviation and automotive quality certifications.
ISO 9001
Quality Management System Certification
IATF 16949
Automotive Quality Standards Compliance
ISO 14001
Environmental Management System
ISO 45001
Occupational Health & Safety
Smart Automation
Advanced Manufacturing Systems
Our intelligent production infrastructure combines low-shear slurry mixing, ultra-high-speed extrusion coating, fast vacuum baking, and comprehensive digital traceability.
Slurry Preparation
Nebula Mixing System
Utilizes the Von Kármán vortex phenomenon combined with high-frequency tank vibration for rapid, ultra-uniform raw material dispersion without shear degradation.
- Low shear speed & minimal heat rise for material protection
- High efficiency: complete slurry mixing in just 45 minutes
- Viscosity variation < 10% after 7 days standing
- 80% lower equipment energy consumption vs planetary mixers
Precision Coating
Ultra High Speed Extrusion Coating
Continuous slot-die extrusion with an integrated 41-meter steam baking oven delivers unprecedented surface uniformity at industrial scale.
- High coating speeds up to 70–80 m/min
- Extrusion coating widths up to 900 mm
- Surface density accuracy ≤ 1% with online beta-ray testing
- Steam oven baking for clean, eco-friendly energy efficiency
Thermal Processing
High Vacuum Fast Baking System
Direct contact heating combined with deep vacuum evacuation drives out moisture rapidly without electrode oxidation.
- High vacuum: reaches 10 Pa within 15 min, lowest down to 3 Pa
- Exceptional consistency: heating plate in-plane temp diff ≤ 2℃
- High efficiency: complete cycle completed within 3–6 hours
- Online moisture prediction without manual invasive testing
Cell Formation
Automatic Pressure Formation
Precision mechanical clamping during high-rate electrochemical formation guarantees optimal solid-electrolyte interface (SEI) film formation.
- Temperature uniformity ±2℃; unit-to-unit variation ±3℃
- Pressure control accuracy ±2% across entire pouch plane
- High production throughput: single machine ≥ 5 ppm
- Intelligent cell auto-grading and leak grab warning systems
Automated Grading
Automatic Battery Sorting System
High-precision internal resistance (ACIR) and open-circuit voltage (OCV) testing automatically groups cells into ultra-tight matching bins.
- High automation: automatically determines cell state and group class
- Smart warehousing: shelf racks linked with transport robotic arms
- Eliminates pack-level cell imbalance during high-C discharges
- Zero-defect sorting criteria for aviation-grade battery assemblies
Digital Intelligence
MES / KNIFE Traceability System
Comprehensive Manufacturing Execution System (MES) recording 100+ critical process parameters for full lifecycle traceability.
- Full lifecycle tracking: forward and reverse digital data traceability
- Real-time quality monitoring and dynamic equipment parameter tuning
- Instant inspection & alert dispatch to engineer mobile terminals
- Complete audit trail compliance for aerospace and defense clients