Customize Your Battery
From cell to pack, we engineer the perfect battery for your drone.
Tailored to your specifications. Built for your mission.
End-to-End Customization: From Cell Chemistry to Turnkey Pack
Click any hotspot on the blueprint above or explore each foundational module below to design your UAV battery pack.
Pillar 01
Custom Cell Chemistry & Sizing
We formulate specialized pouch cell chemistries tailored precisely to your flight profile’s energy density, discharge C-rate, and thermal environment.
- Semi-Solid State: Up to 340~400 Wh/kg with silicon-carbon anode chemistry.
- High C-Rate Burst: Up to 10C continuous discharge and 25C instant burst for heavy-lift sprints and high-wind attitude recovery.
- Ultra-Low Temp: High capacity retention (>80%) at -40°C arctic conditions.
- Bespoke Dimensions: Tailored pouch length, width, thickness, and tab positions.
Pillar 02
Intelligent Telemetry BMS
Proprietary hardware and firmware algorithms engineered to communicate seamlessly with mission flight computers and ground stations.
- Flight Protocols: Native DroneCAN / UAVCAN, SMBus, I2C, UART, RS485.
- Autonomous Safety: Multi-tier over-current, short-circuit, and cell undervoltage.
- Telemetry Precision: ±2mV cell voltage sensing and multi-point thermistors.
- Active Balancing: Dynamic balancing algorithms extending pack cycle life.
Pillar 03
Structural & Thermal Architecture
Rugged mechanical packaging balancing structural rigidity, vibration resistance, environmental ingress protection, and thermal dissipation.
- Advanced Enclosures: Carbon fiber, aviation 6061-T6 aluminum, or UL94-V0 PC-ABS.
- Environmental Sealing: True IP65 to IP67 moisture and dust ingress protection.
- Thermal Barriers: Aerogel insulation and phase-change thermal heat spreaders.
- Vibration Damping: Silicone isolators absorbing 20G high-frequency harmonics.
From Flight Specification to Certified Mass Production
A streamlined, highly traceable 5-step engineering roadmap delivering custom UAV power packs from initial concept to flight-ready qualification & compliance.
01
Flight Envelope Assessment
Comprehensive evaluation of MTOW, cruise/hover amp draw, bay dimensions, and center-of-gravity constraints.
02
3D CAD & Thermal FEA
Precise 3D packaging, cell spacing, thermal propagation modeling, and custom circuit topology engineering.
03
Rapid Prototyping
Precision cell stacking, ultrasonic tab welding, custom BMS fabrication, and sample delivery in 16–21 days.
04
Rigorous Lab Qualification
Full UN38.3 vibration, altitude, thermal shock, short-circuit, and high-G drop tests conducted in-house.
05
Traceable Mass Production
Automated pressure formation, MES cell serialization, and consistent batch-to-batch quality management.