Delivering Reliability Through Advanced Manufacturing
From rapid prototyping to scaled production, we unite advanced processes and precision equipment to deliver reliable battery systems for industrial UAVs and commercial drone OEM/ODM partnerships.
High-Efficiency Cell Manufacturing Process
Through multi-dimensional process innovations across critical fabrication stages, AervoEnergy optimizes cell fabrication throughput and agility—compressing delivery lead times to 12–18 days, significantly outperforming the industry standard of 21–28 days.
Precision Process Workflow
01
Slurry Mixing
02
Extrusion Coating
03
Continuous Calendering
04
Precision Slitting
05
Electrode Die-Cutting
06
Al-Film Punching
07
Automated Z-Stacking
08
Ultrasonic Tab Welding
09
Top & Side Sealing
10
Deep Vacuum Baking
11
Electrolyte Injection
12
High-Temp Soaking
13
Pressure Formation
14
Degas & Final Sealing
15
Capacity Grading
16
Multi-Stage Aging
17
Room-Temp Stabilization
18
OCV & K-Value Testing
19
Final Quality Inspection
20
Dynamic Cell Pairing
Core Process Advantages
Backed by deep industry expertise, our team tackles key battery process bottlenecks with custom-engineered intelligent machinery and advanced monitoring—maximizing yield, efficiency, and cell consistency.
Mixing
- Planetary mixing in 60 min (industry standard 4–7h)
- Viscosity variation ≤ ±3%, zero metal contamination
- CapEx -30%, labor -70%, power -80%, footprint -80%
Coating
- High-speed coating 70 m/min
- Areal density variance ≤ ±1%, batch variance ≤ ±1.5%
Calendering
- Roller roundness ≤ ±1 µm, longitudinal thickness ≤ ±2 µm
- Crowned contour roll, transverse profile ≤ ±3 µm
Slitting
- Closed-loop dynamic tension with laser guidance
- Burr-free edge < 5 µm, synchronized dedusting
Die-Cutting
- 100% optical dimension & defect scan
- In-line demagnetization & static dedusting
Z-Stacking
- Stacking speed 0.25s/pc (standard 1.1s), alignment ≤ ±0.2 mm
- 100% CCD non-destructive check & inline X-Ray inspection
Tab Welding
- Multi-layer tab ultrasonic fusion
- Dynamic weld energy tracking, zero virtual welds
Packaging
- Multi-zone thermal sealing heads
- Hermetic integrity & 100% optical seal width verification
Injection
- High-vacuum contact baking 2–3h (baking 80% faster)
- Fully automated injection, 100% precision weighing
Formation
- Automated high-temp fixture-clamped formation
- Uniform SEI interface layer & high consistency
Secondary Seal
- MES captures full-process cell data to isolate defects
- Deep vacuum puncture degassing & edge trimming
Testing & Pack
- MES automated grading & cell pairing
- MES dynamic matching, mistake-proofing packing
- Barcode digital traceability for every custom pack
Advanced Manufacturing Systems
Precision automated machinery and closed-loop digital execution systems engineered for cell consistency, high throughput, and complete quality traceability.
Nebula Mixing System
High-efficiency slurry batching utilizing high-shear dynamic vortex mixing and multi-frequency vibration.
Ultra-High-Speed Extrusion Coating System
High-throughput continuous electrode coating with closed-loop precision drying.
High-Vacuum Rapid Baking System
Direct-contact thermal conduction baking under high vacuum conditions.
Automated Intelligent Pressure Formation
High-precision clamped thermal formation with robotic cell management.
Automated Battery Cell Sorting System
Automated cell grading, classification, and rack-linked storage logistics.
Full-Process MES & Digital Traceability
End-to-end digital manufacturing execution and whole-lifecycle quality monitoring.
R&D Pilot Line
Equipped with a comprehensive suite of pilot-scale machinery spanning from slurry mixing to formation grading, ensuring thorough, rigorous validation for new materials and rapid new product development.
High-Speed Disperser
Precision Coater
Roll Press Calender
High-Speed Die-Cutter
Pouch Forming Machine
Top & Side Sealing Machine
Vacuum Degasser & Sealer
Formation & Grading Cabinet
Testing & Validation Capabilitie
Comprehensive physicochemical analysis, electrical performance cycling, and safety reliability validation.
- Tap Density
- pH Value
- Specific Surface Area (BET)
- Coating Thickness
- Moisture Content (Karl Fischer)
- Particle Size Distribution
- True Density
- Electrode Peel Strength
- Metal Foreign Impurities (PPB)
- Solid Content
- Viscosity
Air Permeability Tester
Four-Probe Resistivity Meter
BET Surface Area Analyzer
Karl Fischer Moisture Titrator
Universal Tensile & Peel Tester
Tap Density Tester
Electrolyte Conductivity Meter
Digital Precision pH Meter
- High/Low-Temp Cycling
- High-Rate Discharge (up to 100C)
- Dynamic AC/DC Internal Resistance
- Electrochemical Impedance (EIS)
- Energy & Power Density Mapping
- Multi-Channel Real-time Monitoring
- Constant Temp/Humidity Aging
- Micro-Current Leakage & Self-Discharge
5V 20A Cycling Cabinet
5V 40A Precision Cabinet
5V 60A High-Rate Cabinet
100V 50A Pack Cabinet
Modular Testing Units
5V 300A Ultra-Drain Cabinet
10V 100A High-Power Cabinet
High-Temp Aging Chamber
- Thermal Shock
- Constant Temp & Humidity
- High-Altitude Low-Pressure
- Ambient / High-Temp Short Circuit
- Heating / Thermal Abuse
- Overcharge Resistance
- Overdischarge Resistance
- Reverse Charge
- Heavy Impact
- Mechanical Crush
- Nail Penetration
Thermal Shock Test Chamber
External Short-Circuit Tester
Battery Heavy Impact Tester
High-Altitude Low-Pressure Chamber
Crush & Nail Penetration Tester
High/Low Temperature Test Chamber
Battery Drop Tester
Explosion-Proof Chamber
High-Temperature Chamber
Thermal Shock / Heat Abuse Chamber
Comprehensive Lean Manufacturing & Quality Governance
Behind our manufacturing consistency and cost advantages is a veteran engineering leadership team. Combining tier-one battery engineering with strict quality discipline, our specialists govern every stage from raw materials to final pack delivery.
LEAN OPERATIONS
First-Pass Yield (+3%↑)
LEAN PROCESS
Equipment CAPEX
LEAN MARKET
Customer Savings
LEAN R&D
Design-to-Cost
LEAN PRODUCTION
Labor Optimization
LEAN SUPPLY CHAIN
Days Lead Time
Quality Management System
AervoEnergy enforces manufacturing and quality standards that consistently exceed industry and regulatory benchmarks.
